Tag Archives: Solids control system

SOLIDS CONTROL POEM

I am in the business of solids control equipment and solids control system.

Although equipment is cold, I’d like to bring life to the equipment as I am a vividly woman with a lot of hobbies, music, dance, swimming, tennis, etc.

Sometimes, I share some poem with foreigner, except for trading, I’d like to share Chinese culture with customers in different industries, oil and gas drilling, horizontal directional drilling, TBM, CBM drilling, etc.

POEM NAME:
The Charms of Niannu

POET: Shushi (Year 1083, when he was in 46, he wrote this poet. And he is the famous poet in our history for his bold and his heroic style)

*****
The waves of the mighty river flowing eastward
Have swept away the brilliant figures of a thousand generations.
West of the old fortress,
So people say, is Lord Zhou’s Red Cliff in the time of the Three Kingdoms.
The tumbling rocks thrust into the air;
The roaring surges dash upon the shore,
Rolling into a thousand drifts of snow.
The River and the mountains make a vivid picture—
What a host of heroes once were!

And I recall the young Lord then,
Newly married to the fair younger Qiao,
His valorous features shown forth;
With a feather fan and a silken cap
Amid talking and laughing he put his enemy’s ships to ashes and smoke.
While my thoughts wander in the country of old,
Romantic persons might smile at my early grey hair.
Ah, life is but like a dream;
With a cup of wine, let me yet pour a libation to the moon on the river.
*****

Presentation of Brightway Drilling Waste Management

I have a plan to do the presentation of Brightway Drilling Waste Management by the end of Jan, 2016.

drilling waste management

drilling waste management

It is an interesting challenge. It might be an good idea to track down my preparation with the following blog.

Before going deeper about the drilling waste management content, I have a question in my mind how to do the presentation effectively, based on my limited experience of presentation, it is not a easy thing to grasp customer attention to our product presentation.

I found Steve Jobs Presentation Skills Video from Youku luckily, and if you want to learn sth, better to kind a good teacher.

1. Set the theme, and make your them clear and consistent
2. Create a headline that sets the direction for your meeting.
3. Provide a outline, verbally open and close each section with clear transition and make it easy for your listeners to follow your story.
4. Demonstrate enthusiasm
Extraordinary, amazing, cool, wow your audience,and if you are not passion about it, the audiences are not going to be.
5. Make numbers and statistics meaningful and analogies help connect the dos for your audience.
6. Make it simple and paint a simple picture that doesn’t overwhelm
7. Make a show, rehearse
Now the below is my current outline for the presentation of drilling waste management solids control system.

1.1 Brightway Main Product

1.2 Brightway Solids Control System Application

1.3 Brightway Equipment Separation Process

1.4 Brightway Processing Equipment

1.5 Brightway Quality Control

1.6 Brightway Qualification

1.7 Brightway Market

  1. Brightway Drilling Waste Management

2.1 Composition

2.2 Overall Layout of Brightway Drilling Waste Management System

2.3  Flowchart

2.4  Modular Equipment

2.4.1  Drying Shaker

2.4.2  Vertical Cutting Dryer

2.4.3  Decanter Centrifuge

2.4.4 Vertical Cutting Dryer and Decanter Centrifuge On The Same Skid

2.4.5 Drilling waste conveyor system

2.4.6  Auxiliary Component (Screw Pump, Centrifugal pump, Mud Agitator, Tank etc)

2.4.7 More Designs

  1. Brightway Drilling Waste Management Cases
  2. Brightway Commissioning On Customer Site
  3. Brightway Activity
  4. 6. Brightway Drilling Waste Management-Questionare Survey

Compared with Steve Job skills, there are some parts need to be revised, and the target of presentation is not only to convey the information but also to persuading the audience to accept the products and the lecturer.

Vacuum degasser

Vacuum degasser is an special equipment for processing gas invasion of drilling fluid, which is apply to all types of mud purification system supporting. For the viscosity performance recovery the proportion of mud, stable slurry, reduce drilling cost, which have an very important role. For another , In free gas condition, which also can be used as mud agitator with big power.

vacuum degasser

vacuum degasser

For another, the cover of gas vacuum tank should be cleaned once a week,It can be avoid debris blocking the gas channel.Which Can be washed, object is the gas collecting chamber on the top cover and the foam mud gas separator. Rinse off the vacuum line, removal of the screw plug and a table seat, high pressure pipe is inserted at 3~5 minutes each time.
After using, should wash the rotor in the vacuum tank and the suction pipe,Cut off the power supply, remove the apparent blocking plate (and oval flange block plate), check the parts that damaged, and remove the tank body, wash the tank wall and the rotor using high-pressure pipe.
After each finished drilling shall be the cleaning work to ensure the normal use again.
Working environment temperature is higher than 30oC, should check the vacuum gauge timely, the replacement of steam water separator in the water in time, keep the water temperature does not exceed 35oC.
The winter after use, should promptly release the steam water separator and pump water to prevent the cracking.

Desander Manufacturer

The desander manufacturer is by Brightway.It’s for the second and third solid control equipment, mud cleaner is combine the hydrocyclone desander, hydrocyclone desilter and shale shaker, the mud cleaner is composite the above there equipment performance, has the characterize of large processing capacity, quick processing, and long service screen life, convenient maintenance, compact structure, etc, little energy consumption, small cover, etc. This equipment is the ideal equipment for the O&G drilling industry.

desander
The structure and characterize of the mud cleaner,

一: The mud cleaner is comprised of the below eight parts,

1.base 2.straining box 3.Angle adjusting mechanism 4. Bracket 5. Vibration motor 6.Explosion-proof control switch 7.Desander 8. Desilter

2. Character

(1) The shaker screen adopt the Orifice plate screen shake screen, it can adopt the 20-200 bores mesh, besides the screen is flat net, so the mud can evenly divided, it enlarged the screen actual filter area.

(2) Screen mesh compression uses the crushing pressure, convenient replacement screen is simple and compact, reliable and has changed the traditional bolt tightening or reel tension stretched way, make the screen and the screen basket stick together tightly.

(3) The screen box angle is adjustable, regulating mechanism adopts screw transmission, convenient adjustment and reliable work.

(4) The equipment combine the mud desander and vibrating screen as a whole, reduce the occupied area, bring great convenience for the site operation and rig move.

二. The application and working principal of the mud cleaner

The mud cleaner is the first and second cleaning equipment of the drilling fluid solid control system, it process a large amount drilling cuttings discharged from the drill well, and suit for the next separation equipment, the mud cleaner performance and quality is direct influence the next equipment performance. This screen is design according the screen area and liner vibration track.

Vibrator makes the screen box for reciprocating movement, the movement of solid particles with the sieve box in the mud and sieve surface, thus to finish the solid-liquid separation.

mud solids control equipment

mud solids control equipment

三. The advantage of the mud cleaner

The mud cleaner made by Brightway drilling solids control has a compact structure, good processing effect, artistic design, the hydro cyclone is explored and designed by our company, has a good rotation flow effect, the technology is origin from foreign professor carful guide and international mud cleaning equipment advantages, is the preferred brand for the international market.

desilter

The desilter is newly designed by Brightway.It’s for the second and third solid control equipment, mud cleaner is combine the hydrocyclone desander, hydrocyclone desilter and shale shaker, the mud cleaner is composite the above there equipment performance, has the characterize of large processing capacity, quick processing, and long service screen life, convenient maintenance, compact structure, etc, little energy consumption, small cover, etc. This equipment is the ideal equipment for the O&G drilling industry.

desilter

desilter

The structure and characterize of the mud cleaner,

一: The mud cleaner is comprised of the below eight parts,

1.base 2.straining box 3.Angle adjusting mechanism 4. Bracket 5. Vibration motor 6.Explosion-proof control switch 7.Desander 8. Desilter

2. Character

(1) The shaker screen adopt the Orifice plate screen shake screen, it can adopt the 20-200 bores mesh, besides the screen is flat net, so the mud can evenly divided, it enlarged the screen actual filter area.

(2) Screen mesh compression uses the crushing pressure, convenient replacement screen is simple and compact, reliable and has changed the traditional bolt tightening or reel tension stretched way, make the screen and the screen basket stick together tightly.

(3) The screen box angle is adjustable, regulating mechanism adopts screw transmission, convenient adjustment and reliable work.

(4) The equipment combine the mud desander and vibrating screen as a whole, reduce the occupied area, bring great convenience for the site operation and rig move.

二. The application and working principal of the mud cleaner

The mud cleaner is the first and second cleaning equipment of the drilling fluid solid control system, it process a large amount drilling cuttings discharged from the drill well, and suit for the next separation equipment, the mud cleaner performance and quality is direct influence the next equipment performance. This screen is design according the screen area and liner vibration track.

Vibrator makes the screen box for reciprocating movement, the movement of solid particles with the sieve box in the mud and sieve surface, thus to finish the solid-liquid separation.

decanter centrifuge

Decanting centrifuge is a machinery using centrifugal force to separate the mixtures component in liquid and solid particles or liquid and liquid .

Decanter centrifuge is mainly used for separating the solid particles and liquid in suspension liquid; or separate two different densities and immiscible liquids in emulsion (such as to separate cream from milk); it can also be used to exclude moisture in solid liquid, such as washing machine spin dry wet clothes; special speeding tubular separator can separate different densities of gas mixtures; settlement speed is different in liquid by use of solid particles of different density or size, some settling centrifuge can also according to the density of solid particles or particle size classification.

decanter centrifuge

decanter centrifuge

The application of centrifugal separation principle in early time was in China. In ancient times, people hold one end of rope and tie the other end of the rope at terrine, rotate swing pots, centrifugal force and generate extrusion of the honey in the terrine.

Nowadays, decanting centrifuge is used in chemical, food, dressing, pharmaceutical, petroleum, water treatment, coal, and shipping department. Meanwhile, in solids control system, this type of solids control equipment also plays an important role.

vertical cutting dryer

Vertical cutting dryer is one amongst the foremost necessary drilling waste management instrumentality. it’s the organized within the solid section dominant system of drilling fluids. Brightway solids management has skilled mud desanders, field desilters and carafe centrifuges for oil & gas drilling corporations.

Vertical Cutting Dryer

Vertical Cutting Dryer

What parts frame a vertical cutting dryer? it’s a flow-in pipe and overflow pipe, symmetrically structured for each ends to produce installation with convenience. With the overflow pipe for following stage, mud desilter ends up in the opposite lubricant tank by associate degree 8″ rubber hose. The suspension exit of the sand pump and also the flow-in pipe of mud desander area unit connected with a rubber hose. it’s necessary to envision the angle. underneath the perfect operating condition, the running angle at very cheap ought to be 20°~30°. to boot, drilling fluids desander ought to be cleansed fully, and dirt desilters in addition. it’s vital to try to to thus once the suspension has serious consistency to be processed.

mud solids control equipment

mud solids control equipment

Brightway Vertical cutting dryer is intended per principle of grain settlement and also the lubricant rotationally enters on the inner wall of the hydrocyclone through pressure and rate generated by a sand pump to atiny low extent. The thicker granules will go down in spiral mode on the inner wall of hydrocyclones underneath force and gravity in order that lubricator discharged from very cheap exit. The discharged granules area unit separated on the close-mesh sieve, with the remainder of the medium growing in a very spiral mode through the hydrocyclones to enter into the third separating plant from the overflow mouth for any clearance. The drilling solids control looks to be straightforward, truly it’s skilled and sophisticated.

solids control system

Currently, the focus on the development Desanding solids control equipment , in addition to mud , gas , etc. in addition to the small footprint , high efficiency , long life equipment , and integrated with high-speed centrifuge , automatic detection and solid control system controlled by the implementation of the test results .

Performance and quality of drilling solids control system is the key to a solid phase control technology . Drilling solids control system includes drilling fluid circulating tank , drilling fluid purification equipment and electrical control equipment of three parts , in which drilling fluid purification equipment are shale shaker,mud cleaner, desander , desilter , degasser , decanter centrifuge, centrifugal pump , mud Gas separator and mud mixer , etc., for the environmentally sensitive areas , you can also configure the drill cuttings recovery and waste treatment plant.

Breakdown strength is actually cutting dryer, tilting frame 10 °, to reduce the loss of liquid. Four

solids control system

solids control system

vibrating screen mesh with a three-dimensional detail of the waveform of the screen , instead of the conventional linear flat screen , three-dimensional structure allows the force of gravity down into the oncoming solid fold groove , separated from the projection area from each a fold of the upper solids separation . Therefore, by increasing the amount of fluid , the convex portion is not submerged , the convex portion can increase the fluid flow capacity. Two fine sieve cloth attached to the top layer of coarse sieve cloth , three screen cloth bonded together , made of corrugated , perforated and then bonded to the board . Waveform overlay screen area than ordinary flat screen area increased by about 40% , compared with flat screen about 2 to 3 fine sieve size . Ability to handle a 70% increase fluid and not prone to clogging , the treatment effect is very good.

In recent years , solid domestic drilling phase of theoretical research and manufacturing process control equipment has a greater level of development, especially in the study of the theory , such as shaker works, hydrocyclones works , etc., have been at or near the world’s advanced level, but made ​​solid control equipment performance, there are aspects of life with a certain gap between foreign solids control equipment , primarily materials, processing quality , precision and supporting the use of common equipment ( eg motor) . High pressure ( pressure 80MPa), large displacement (30L / s) solid control equipment yet. Less domestic shaker type , developed in the future need to accelerate drying breakdown shaker , crawler non- vibrating sieve analysis equipment , marine environmental protection special drilling solids control equipment and versatility for a variety of conditions supporting solids control system, the rich type of solids control equipment.

mud solids control equipment

Jet mud mixer is offen used in the mud solids control equipment, the device main function is to changing the density, viscosity,water lose and another of the drilling fluid.

When used with shear pump, its function will become more better.With advantages of safety, reliable, easy to moving and handling, Brightway Solids Control Series jet mud mixer is an ideal choice for you in the oil drilling solids control system.

mud solids control equipment

mud solids control equipment

Jet Mud Mixer is a corresponding equipment of solids control system, which meet the needs of solids control drilling fluid weighting and compounding in case of different drilling depth. It is combined with a centrifugal pump(or many sets) and a Jet mixing hopper(or many sets), connected by manifold and valve then installed on a base. Aggravated hopper and sand pump can be connected by manifold and valve, or installed separately.

Jet mud mixer is the equipment match with drilling solids control equipment, usually used to configurate and increase the proportion of drilling fluid, change density, viscosity, water lose etc. It has a more excellent effect if matched with shear pump, and also can be designed to double jet mud mixer as clients’requirements.
Jet mud mixer is used in solids control system,in this system it is combined with other solids control equipments,such as shale shaker, desander, desilter, mud cleaner, vacuum degasser,decanter centrifuge, submersible slurry pump,shear pump,centrifugal pump,mud agitator, mud gun, shaker screen,jet mud mixer,mud tank,etc.

drilling rig circulating system

Currently supporting the lubricators and driling rig circulating system unit wide utilized in domestic circulation system of mechanical solids management management lubricant circulation system . It includes drilling pump , ground manifolds , lubricating substance tank , lubricating substance tank, matter mud shaker , mud cleaner,desander ,desilter in addition to mud , carafe centrifuge, drilling preparation of kit. among the jet drilling and downhole drilling is in addition charged with the task of passing power . it’s through sieving , activity and conjointly kind in line with the principle of assorted particle size and density to separate . Trade-offs as necessary for drilling has reached the solid particles and density management. this method is healthier, lower cost , then wide used . However, solid system advanced, involving multiple devices , the short period of lots of kit failure and plenty of, and would possibly only be used when you employ the placement sometimes a district of the instrumentation , resulting in reach solid management requirements. so it is necessary to lubricating substance circulation system processes and instrumentation to reinforce the applying presently .

drilling rig circulating

drilling rig circulating

Existing customary driling rig circulating system ground solids management instrumentation beside stone sedimentary rock shaker , vacuum degasser , desander , desilter and cleansing then on. additional and additional separated by these devices. will do the aim of upper management of the solid a part of the lubricating substance . Desilter not be used once handling heavier lubricating substance . Even Desander not advocate the use of , as a results of every , notably the previous might subtract lots of mineral . Considering the stone shaker , specially a fine mesh sieve shaker sporting components , and high costs. Sand pump whereas reducing the number of units and dealing hours , the authors propose the use of water-sealed hydrocyclone separation device , simplifying the current solid system .