Category Archives: Mud Control Equipment

vertical cutting dryer

Vertical cutting dryer is one amongst the foremost necessary drilling waste management instrumentality. it’s the organized within the solid section dominant system of drilling fluids. Brightway solids management has skilled mud desanders, field desilters and carafe centrifuges for oil & gas drilling corporations.

Vertical Cutting Dryer

Vertical Cutting Dryer

What parts frame a vertical cutting dryer? it’s a flow-in pipe and overflow pipe, symmetrically structured for each ends to produce installation with convenience. With the overflow pipe for following stage, mud desilter ends up in the opposite lubricant tank by associate degree 8″ rubber hose. The suspension exit of the sand pump and also the flow-in pipe of mud desander area unit connected with a rubber hose. it’s necessary to envision the angle. underneath the perfect operating condition, the running angle at very cheap ought to be 20°~30°. to boot, drilling fluids desander ought to be cleansed fully, and dirt desilters in addition. it’s vital to try to to thus once the suspension has serious consistency to be processed.

mud solids control equipment

mud solids control equipment

Brightway Vertical cutting dryer is intended per principle of grain settlement and also the lubricant rotationally enters on the inner wall of the hydrocyclone through pressure and rate generated by a sand pump to atiny low extent. The thicker granules will go down in spiral mode on the inner wall of hydrocyclones underneath force and gravity in order that lubricator discharged from very cheap exit. The discharged granules area unit separated on the close-mesh sieve, with the remainder of the medium growing in a very spiral mode through the hydrocyclones to enter into the third separating plant from the overflow mouth for any clearance. The drilling solids control looks to be straightforward, truly it’s skilled and sophisticated.

mud solids control equipment

Jet mud mixer is offen used in the mud solids control equipment, the device main function is to changing the density, viscosity,water lose and another of the drilling fluid.

When used with shear pump, its function will become more better.With advantages of safety, reliable, easy to moving and handling, Brightway Solids Control Series jet mud mixer is an ideal choice for you in the oil drilling solids control system.

mud solids control equipment

mud solids control equipment

Jet Mud Mixer is a corresponding equipment of solids control system, which meet the needs of solids control drilling fluid weighting and compounding in case of different drilling depth. It is combined with a centrifugal pump(or many sets) and a Jet mixing hopper(or many sets), connected by manifold and valve then installed on a base. Aggravated hopper and sand pump can be connected by manifold and valve, or installed separately.

Jet mud mixer is the equipment match with drilling solids control equipment, usually used to configurate and increase the proportion of drilling fluid, change density, viscosity, water lose etc. It has a more excellent effect if matched with shear pump, and also can be designed to double jet mud mixer as clients’requirements.
Jet mud mixer is used in solids control system,in this system it is combined with other solids control equipments,such as shale shaker, desander, desilter, mud cleaner, vacuum degasser,decanter centrifuge, submersible slurry pump,shear pump,centrifugal pump,mud agitator, mud gun, shaker screen,jet mud mixer,mud tank,etc.

Mud solids control equipment

Trenchless Horizontal Directional through the current global development time is not very long , especially without a sound system in the drilling and mud processing, today’s solids control equipment will be used largely on oil process system into over- simplified absorption after transformation. Mainland trenchless horizontal directional solid phase separation through mud and oil solid phase separation is somewhat similar , there are usually diluted , precipitation and mechanical removal methods mud circulation system precipitation : in that at the start of the cross , are buried in the first position one or more drilling mud tank, the return of the drilling mud out of the prepared slurry introduced into the pool , after some time a precipitate, the solution the pump draws the liquid into the upper layer of solid mud circulation system, the filter bottom of the solid phase . Advantages: simple , low cost and low energy consumption . Disadvantages: large venues , the sedimentation rate is slow, difficult to remove the bottom of the solid phase .

mud solid control equipment

mud solid control equipment

Mud solids control equipment

diluted : the crossing back out of the mud to collect mud tank inside, and then add water , bentonite and additives to the required mud properties , aim to reduce the content of the slurry solids like . Advantages: simple, low cost ; Disadvantages: solid phase is not completely clear .

shale shaker

mechanical removal : is the use of solid-phase -controlled solid-liquid separated from the solid control system for short . Solid control system means there shale shaker, desander , desilter , decanter centrifuge, centrifugal pump , mud agitator , mud circulating mud gun and other equipment components made ​​of a system . In most cases, this is the ideal way to deal with the most economical .
Mud solid control equipment for trenchless horizontal directional control through the solid phase is a major, commonly used methods. However, through the construction of large , often unknowingly also used in the preceding two methods .

vacuum degasser

Vacuum degasser is our factory based on the comprehensive domestic and foreign various degasser developed a new special equipment for processing gas immersion fluid. Which is applicable to all types of mud purification system supporting, for the viscosity performance and recovery the proportion of mud, stable slurry, reduce drilling cost, has a very important role. At the same time, and also can serve as an mud agitator with high power.

Vacuum Degasser

Vacuum Degasser

The degasser is an vacuum degasser which is the use the suction of vacuum pump,produce a negative pressure zone in the vacuum tank, mud under atmosphere, through a hollow shaft suction tube enter into the rotor,and then through the hollow shaft around the window, a spray thrown to the tank wall, due to the collision and separation wheel effects,which make the drilling liquid separated into a thin layer, the bubble immersed in the mud is break up, gas discharged through suction of the vacuum pump and the mud gas separator separation effects, gas from the separator exhaust pipe discharge into safe areas, mud is discharged from the impeller tank. Because of the opening of the main motor, rotating impeller motor connected with mud in a high-speed condition. Therefore,mud only can from the suction tube enter into the tank, and not be sucked from the drainage tube

centrifugal pump

What is solids management centrifugal pump detail?
In solids management mud system, there have centrifugal pumps for hydrocyclones. The mud transfer pump for charging centrifuge, the lubricating substance compounding pump for configuration, and/or the cutting pump for shredding lubricating substance, the trip pump, etc. we have a tendency to can also say, there’s horizontal pump, vertical pump, screw pump, etc.

centrifugal pump

centrifugal pump

Different equipments request completely different pumps as power resource or mud provides. Meanwhile, {different|totally completely different|completely different} solids system configuration can have different pumps position, design, or types.
Detail pump in field solids management
For solids management equipments, the separated hydrocyclone separators or mud cleaner we have a tendency to should match pump as mud feeding pump. The centirfugal pump transfer lubricating substance to the cyclones body of water line for resultant method.
Usually, these pumps area unit horizontal one. They’ll be mounted on mud tanks ends or below the slant plate of shaker tank. ?When we have a tendency to set pumps below shaker tank can save abundant area. However, then it’ll be inconvenient once we repair or examine pumps.
But generally in solids system there’ll be vertical pump or submersible suspension pump rather than horizontal pumps.
We know in solids system, the lubricating substance appears blood to our physique. where as centrifugal pump are the transfer tools. They pump lubricating substance from here there between completely different lubricating substance tanks or compartments.Let’s see, once mud cleaner or hydrocyclone desilter what pumps there? affirmative, the fourth solids management equipment-Decanter centrifuge. For bottle centrifuge, we’d like pump transfer lubricating substance from desilter compartment to centrifuge input.

Brightway Centrifugal Pump

What is solids management centrifugal pump detail?
In solids management mud system, there have centrifugal pumps for hydrocyclones. The mud transfer pump for charging centrifuge, the lubricating substance compounding pump for configuration, and/or the cutting pump for shredding lubricating substance, the trip pump, etc. we have a tendency to can also say, there’s horizontal pump, vertical pump, screw pump, etc.

centrifugal pump

centrifugal pump

Different equipments request completely different pumps as power resource or mud provides. Meanwhile, {different|totally completely different|completely different} solids system configuration can have different pumps position, design, or types.
Detail pump in field solids management
For solids management equipments, the separated hydrocyclone separators or mud cleaner we have a tendency to should match pump as mud feeding pump. The centirfugal pump transfer lubricating substance to the cyclones body of water line for resultant method.
Usually, these pumps area unit horizontal one. They’ll be mounted on mud tanks ends or below the slant plate of shaker tank. ?When we have a tendency to set pumps below shaker tank can save abundant area. However, then it’ll be inconvenient once we repair or examine pumps.
But generally in solids system there’ll be vertical pump or submersible suspension pump rather than horizontal pumps.
We know in solids system, the lubricating substance appears blood to our physique. where as centrifugal pump are the transfer tools. They pump lubricating substance from here there between completely different lubricating substance tanks or compartments.Let’s see, once mud cleaner or hydrocyclone desilter what pumps there? affirmative, the fourth solids management equipment-Decanter centrifuge. For bottle centrifuge, we’d like pump transfer lubricating substance from desilter compartment to centrifuge input.

Impacts the solid content exerts on drilling mud system

1. Drilling mud system is reciprocally proportional to solid control system.The drilling system will be at in clean water stands at 100%. once the solid content goes up to 7-membered, drilling speed reduces to 5 hundredth, that’s 0.5 that in cleaning water. And lot of as varied information show, once the solid content is not on the so much aspect 7-membered, 100 and twenty fifth down in solid content canbring drilling speed up a minimum of 100%.

  1. In many solid content ranges, the increase rates of drilling mud system. If the solid content remainsunderneath 7%(equal to such density joined.08 g/cm3), drilling speed will climb at the fastest speed; if it goes on the so much aspect 7-membered, it does not build lots of significance to drilling speed.
  2. Drilling speed is influenced, to the most effective extent, by mixture particles below 1µm in diameter. it’sestablished by experiments that mixture particles with diameter below oneµm ar twelve times lots ofauthoritative than the coarse particles with diameter above one cape. consequently, the lots of themixture particle there ar, the slower the drilling speed is.

 

drilling mud system

drilling mud system

In a word, if the solids management instrumentality ar place into prompt application, they go totake away such harmful solids as drill cuttings, keep the content of useful solids like barites and bentonites beneath the sway of laws, and, at a similar time, recover barites and bentonites from drilling fluids.

So the solids management instrumentality utilised within the drilling mud system ar essential, like fieldsedimentary rock shaker, drilling fluids cleaner, mud cleaner, decanter centrifuge, desilter, vacuum degasser and completely different devices. They compose a whole field drilling mud solids system, that playsa crucial role among the entire field drilling system.

Drilling fluids solids control in drilling mud system 2

Solids control is an indispensable technique used in oil field to separate the solids in the drilling mud that are crushed by the drill ing bits and carried out of the well surface.Solids control system is the first stage of the drilling mud recirculation process, which includes a lot of equipment, shale shaker, degasser, mud cleaner( consists of desander anddesilter), decanting centrifuge, and other components, such as, jet mud mixer, mud agitator, mud gun, and mud tanks.
solids control system
Some environmental problems have been associated with drilling mud. Historically, contaminated and dirty mud was dumped in open pits, allowing the natural environment to become polluted. Additionally, very aggressive chemicals are sometimes used to clean materials brought up when filtration was not sufficient. These chemicals can pollute the environment as well, generating a variety of environmental problems.
shaler shaker

 

shale shaker

For this reason, drilling waste management is needed here to treat the waste drilling mud and prevent pollution, now, drilling waste management becomes more and more important. Brightway integrated Waste Management Solutions System reduce the waste from the source, maximize recycle and reuse to achieve a minimum waste discharge that complies with the governmental regulations.

Drilling fluids solids control in drilling mud system 1

Drilling mud system, also called as drilling fluids, is a mix liquids used in the process of drilling deep oil or gas wells. The drilling mud is an integral part of the drilling process, serving a number of functions.

solids control system

One of the most critical roles of this drilling mud is as a lubricant. Drilling causes tremendous friction, which can damage the drills or the formation being drilled. Drilling mud cuts down on the friction, lowering the heat of drilling and reducing the risk of friction-related complications.

solids control system

The mud also acts as a carrier for the materials being drilled, with material becoming suspended in the mud tank and then being carried up the drill to the surface. Different muds can all be used for different circumstances. There are water, oil, and gas-based muds which made from true mud mixed with materials like bentonite clays to synthetic drilling fluid.
shale shaker
Due to its high cost, drilling mud system is recirculated throughout the drilling process. As it rises to the surface, it passes through shale shaker that screens the materials from the borehole, before being cycled back into the drilling mud system that delivers mud to the head of the drill bit. This recirculation process, called as drilling fluids solids control, is designed to cut down on waste by reusing as much mud as possible.

Mud Cleaning System for Diamond Drilling

Diamond drilling is becoming more and more popular now as following the diamond stone get cheapper and cheapper .

 

Diamond core drilling uses a diamond bit, which rotates at the end of drill rod (or pipe).  The opening at the end of the diamond bit allows a solid column of rock to move up into the drill pipe and be recovered at the surface.  Standard core sizes are 7/8 inch (EX), 1 3/16 inch (AX), 1 5/8 inch (BX) and 2 1/8 inch (NX).

shale shaker

Most drill rods are 10 feet long. After the first 10 feet is drilled, a new section of pipe is screwed into the top end, so the combination of pipes can be driven another 10 feet into the ground.  The diamond bit is rotated slowly with gentle pressure while being lubricated with water to prevent overheating.  The drill depth is estimated by keeping count of the number of drill rods.

mud agitator

 

For diamond drilling , its required treating capacity is allways small . One diamond drilling company ordered us a 500liters/minute mud cleaning system without tank for diamond drilling mud cleaing . One mud cleaner with desander and desilter cyclone and feeding pumps for desander & desilter . This mud cleaner and feeding pumps is one the first parts we calling processing part . One jet mud mixer with  pump and a mud agitator on the mixing part .